Titan 2100

Home / Chemistry / Plastics from the sky

Plastics from the sky

The ethane that sunlight makes in the upper air falls into the sea, and the plant turns it into plastic.

See it in the tour: chapter kraken shore, shot 4.2.

Ethane falls from the sky

Sunlight breaks methane in the upper air, and ethane is the main stable product left behind physics. It condenses and falls to the surface as a liquid, which is why the seas hold it physics. The full chain is in The orange sky. The settlers do not need to make carbon chains from scratch. The sky has already made the first link.

The barge carries ethane to the terminal with the methane, and the column separates it at 184.6 K physics. See Sorting the sea.

From ethane to ethylene

Plastic starts as ethylene, C₂H₄, which is ethane with a hydrogen molecule taken away:

C₂H₆ → C₂H₄ + H₂

It takes heat: 136.4 kJ per mole of ethane physics. Steam crackers on Earth run at 850 to 950 °C, and about 55% of the ethane becomes ethylene in one pass physics. The rest is separated and sent round again. The heat comes from the reactors design, and the hydrogen is a second product.

Ethylene boils at 169 K and ethane at 184.6 K, 15.6 K apart physics. That is a tighter gap than methane and ethane, so the column that parts them is taller design.

From ethylene to polyethylene

Ethylene molecules join end to end into long chains, and the chains are polyethylene. The catalysts that made it practical earned Ziegler and Natta the 1963 Nobel Prize in Chemistry physics. The reaction gives off heat, so the reactor sheds it into the same loop that warms the halls design.

The tour does not show a polymer plant, so the drawing is the picture.

Sea liquidmethane, ethaneand nitrogen fromthe bargeTerminalseparates theethane from themethaneCracker850 to 950 °C,about 55% toethyleneHydrogenthe other half ofC₂H₆ → C₂H₄ + H₂Polymerisationethylene linksinto chainsPolyethylenefilm, pipe,insulationCracker temperature and yield are Earth benchmarks for steam crackers; the Titan plant is a design.
Ethane from the sea is heated to 850 to 950 °C, where about 55% becomes ethylene and hydrogen. Ethylene links into polyethylene. Catalysts and machines are imported; the carbon and hydrogen are Titan's own. physics design

What Titan makes and what comes in

Polyethylene is carbon and hydrogen and nothing else. Both are local. No oxygen is needed, and oxygen is the dear ingredient on Titan design. Plastics that contain oxygen, chlorine or sulfur have to pay for those atoms or import them design.

Catalysts, additives and the machines are imported through the Gateway as consumables and specialised machinery fiction. The economy imports high-value items and makes the bulk fiction.

Plastic in the cold

Polyethylene's glass transition is about 183 K, minus 90 °C, and published values run from about 150 to 250 K physics. Every one of them is above Titan's 94 K. A polyethylene part left outside is a glass. So the plastic goes where it is warm: film for the grow racks, pipe, insulation and the lining of tanks inside the shell design. See Building for 94 K and 1.5 bar.

Key numbers

QuantityValueBasis
CrackingC₂H₆ → C₂H₄ + H₂, 136.4 kJ per molephysics
Steam cracker temperature / ethylene yield850 to 950 °C / about 55%physics
Boiling point: ethylene / ethane169 K / 184.6 Kphysics
Polyethylene glass transitionabout 183 K (150 to 250 K published)physics
Titan surface temperature93.65 Kphysics
Catalysts and machinesimportedfiction

Sources